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Software User Manual Hardware Manual

IDEA™ Programmable Stepper Motor Controller

Haydon Kerk Express

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IDEA Stepper Motor Controller

 

The IDEA™ Drive Stepper Motor Controller is a stepper motor drive and fully  programmable control unit that uses an intuitive patent-pending Graphic User Interface (GUI).  The IDEA Drive technology is available in several different configurations including an external programmable drive and controller, or integrated with a linear actuator to form a complete package of motor, actuator, and programmable drive package.

Features include:

  • RoHS Compliant
  • Stand-alone drive unit or integrated directly onto a linear actuator
  • Programming done through Graphic User Interface (GUI)
  • Automatic population of motor and drive parameters
  • Programmable Speed / Current / Accel-Decel / Current Boost / Interrupts / I/O
  • Encoder Input / Stall Detection with Compensation / Position Verification
  • USB or RS-485 Communication protocols
  • Movement Profile Plotter
  • Interactive Program Debug Feature

DOWNLOAD - IDEA Graphic User Interface Software v2.0.4


 

 

IDEA™ Programmable Stepper Motor Drive and Controller
IDEA Drive Part Number  PCM4806E  PCM4826E  
 PCM7539E  
ACM4806E   
ACM4826E   
ACM7539E   
Drive Input Voltage Range
12 to 48 VDC 12 to 48 VDC
12 to 75 VDC
12 to 48 VDC
12 to 48 VDC 12 to 75 VDC
Max Drive Current/Phase
0.6 A rms
2.6 A rms
3.85 A rms
0.6 A rms
2.6 A rms
3.85 A rms
Current Boost Capability
Optional 30% current boost capability during ramping
Communication
USB (mini B)
USB (mini B)
USB (mini B)
RS-485 RS-485 RS-485
Step Modes
Full, Half, 1/4, 1/8, 1/16, 1/32, 1/64
 Digital I/O Voltage Range
5 to 24 VDC
 Digital Inputs
4
Digital Input Max Current
8 mA (each)
8 mA (each)
8 mA (each)
8 mA (each)
8 mA (each)
8 mA (each)
Digital Outputs (Sinking)
4
Digital Output Max Current (Sinking)
200 mA
Maximum Temperature
70° measured at heat sink
 Program Storage Size
85 Kbytes
Program Storage Memory Type
Flash
Maximum Number Stored Programs 85 - referenced by 10 character program names
Position Counter Range 64 bit
Ramping Trapezoidal
 Interrupt Sources
4 inputs (rising, falling or both edges) Internal Position Counter (when reaching a programmed position)
Max. # Drives per Communication Bus
1
1 1 225 225 225

Accessories
Part No.
USB Cable (A to Mini B), 2 meters
56-1346
Power Cable, 1 meter
56-1348
I/O Cable, 1 meter
56-1352
 RS-485 Cable, 1 meter
56-1536-4
Software Installation Disk
55-010
Motor Connector Assembly
56-1453
USB to RS-485 Adapter
UTR4852

Programmable Linear Actuators

Configuration
Series

Max Force

(N)

Linear Travel Per Step

(Microns)

Max Linear Power

(Watts)

Size 17 Single Stack Linear Actuator
43000 220 1.5 - 50
2.31
Size 17 Double Stack Linear Actuator
43000 337 15.8 - 127
4.62
Size 23 Single Stack Linear Actuator
57000 890 4.0 - 50
6
Size 23 Double Stack Linear Actuator
57000 890 12.7 - 127
10.08

IDEA Drive software is simple to use with on-screen buttons and easy-to-understand programming guides.   

The software program generates motion profiles directly into the system and also contains a "debug" utility allowing line-by-line execution of a motion program for easy troubleshooting.       

IDEA Stepper Motor Controller Graphic User Interface

IDEA Stepper Motor Controller - I/O Connections